Lesson: Hinges
- Cut tubing in to 3 (+)
equal pieces
- Make sure that the
tubing pieces together equal the length of the side you will be soldering
them to.
- Use the third hands,
pins, metal shims, and/or binding wire to hold the tubing in place for
each side.
- Solder the tubing to
the piece.
- After piece is almost
complete (exceptions: patination, epoxy, other color treatments besides
enamelling), set the hinge.
- Remember that a hinge
is a glorified rivet.
- Ball up one end of the
wire
- Feed through tubing
- Clip off the other end
approx. .5-1mm above the end of the tubing.
- Rivet in an X pattern
- Do any polishing
necessary.
Tips
and tricks:
- You can also ball the
other end of the wire instead of hammering, or set a hinge with a tube
rivet.
- Use the amount of
pieces that seem to fit proportionally. Long seams should have more than 3
pieces.
- Never use an even
number of pieces. The hinge is much sturdier with an odd number.
- Cut your tubing a
little long, and file off if needed. This way if the edges of the tubing
get singed (melted) while soldering, you’ll still be ok.
- Your tubing should line
up straight and fit tightly together- no gaps. Besides looking much more
professional, this helps the integrity of the hinge.
- If the wall that you
are affixing the hinge to is thick- 18ga (depending on size of hinge) or a
construction; you can use your round needle file to make a channel for the
tubing to sit into.
- Make sure to heat the
piece MUCH more than the tubing. The tubing won’t require any direct flame;
it is so much smaller it will come to soldering temperature through heat
transfer.
- To perfectly position
your tubing, use your scribe to make marks on the piece. Markings made with
a Sharpie will just burn off.
- Make sure that the
tubing you are using can accommodate a 20g wire or thicker.
- Just like with pin
backs, nickel is the strongest, copper the weakest.
- You can use a dab of
glue to secure your tubing in place prior to soldering, so that you can
make sure you have it placed correctly.
- You can also create a
hinge out of pieces of thicker wire or sheet. Simply drill through the
pieces and run the wire through.